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Handling Solutions For Plastic Film Industry
What can be do?
BONFANTI design, produce, supplly and install handling and storage equipments for the Plastic film industry
Engineering
Optimization of the material and process flow, lay-outs
Jumbo rolls
Handling, feeding, storing, weighing
Slit rolls
Conveying, feeding, storing, strapping, weighing, labeling
Metallization
Handling, feeding, storing, conveying, setting
Packing
Handling, conveying, weighing, wrapping, labeling
Control
Tracking application system for the coordination of all the handling activities inside a Plastic film plant
 
Jumbo rolls area
AUTOMATIC CRANE
Feeding
Loading and unloading of:
Winder, Winder shuttle, Slitter, Slitter shuttle, Weighing scale
Handling
Moving of empty cores and Jumbo rolls between holding stands, transport shuttles, other specific equipment
Storing
Complete management of the Jumbo rolls and empty cores warehouse
Operativity
Automatic, Semi-Automatic
Characteristics
HIGH LEVEL MODEL
Designed for automatic cycles, Heavy duty service class, Dedicated handler without rotation, High performances, Winch based, Vertical movement guided by special slides, Longitudinal and transversal movement guided by special rolls
 
Slit rolls area
SLITTER SHUTTLE
Feeding
Receiving of the slitted rools produced by the slitter
Conveying
Movement of the slit rolls outside of the slitter working area
Operativity
Automatic, Semi-Automatic, Manual
Characteristics
Automatic, Semi-Automatic
Characteristics
HIGH-MEDIUM LEVEL MODEL
High-medium performances
 
Slit rolls area
Double level CONVEYOR
Conveying
Automatic movement of the slit rolls
  Automatic movement of the empty cradles
Operativity
Automatic, Semi-Automatic
Characteristics
HIGH-MEDIUM LEVEL MODEL
High-medium performances
 
Slit rolls area
RP20 AUTOMATIC CRANE
Storing
Complete management of the Slit rolls warehouse
Operativity
Automatic, Semi-Automatic
Characteristics
HIGH LEVEL MODEL
Designed for automatic cycles, Heavy duty service class, Dedicated handler, High performances, Winch based, Vertical movement guided by special slides, Longitudinal and transversal movement guided by special rolls
 
Metalization
RP9 Automatic crane
Feeding
Automatic loading and unloading of:
  Metalizer, Secondary Slitter, Shaft inserter
Handling
Automatic movement of the slit and metalized rolls between storing racks, holding stands, shuttles
Operativity
Automatic, Semi-Automatic
Characteristics
HIGH LEVEL MODEL
Designed for automatic cycles, Heavy duty service class, Dedicated handler with rotation, High performances, Winch based, Vertical movement guided by special slides, Longitudinal and transversal movement guided by special rolls
 
 
 
PACKAGING
RP7 Semi-Automatic crane
Handling
Automatic movement of the slit rolls in the packaging area (Terminal part of the primary slitter conveyor, tilter, palletization workplaces)
Operativity
Semi-Automatic, Manual
Characteristics
HIGH LEVEL MODEL
Designed for automatic cycles, Heavy duty service class, Dedicated handler with rotation, High performances, Winch based, Vertical movement guided by special slides, Longitudinal and transversal movement guided by special rolls, Special equipment to handle slit rolls in vertical position
 
PACKAGING
PALLET CONVEYOR SYSTEM
Handling
Movement of the finished pallets between the shuttle and the wrapping machine or/and shipping area
Operativity
Automatic, Semi-Automatic
Characteristics
HIGH-MEDIUM LEVEL MODEL
Rotation table if necessary
 
CONTROL - INTEGRATION SCHEME
SW Application + Handling Equipments for a fully integrated solution for the Plastic Film Industry
 
MAIN REFERENCES
PLASTIC FILM PRODUCTION
Alcopack, Andritz, Agusa, Altopro, Biaxplen, Bruckner, Daelim Chem, Sigdopack, Exxon Mobil, Polo Industria, Esopp, Manucor, Vifan, Biofilm, Treofan, Nan-Ya, Vitopel Kopol, Gulf packaging, Polinas, Polyplex, Taghleef, Toray, Altopro, Jindal, Derprosa, Polipropigal, Euromet, Vibac, Bimo, Inteplast, Diaxon, Shorko, Superfilm, Treofan, Tripack, Flex Europa, Flex Usa, Artes Grafica Unidas, Xpro, Rowad, Waterfall, Tempo Food, Saaf
OTHERS
Cranchi, Azimut, Foster Wheeler, ABB, Confalonieri, Arti Grafiche, Mondadori, Tenova, Ansaldo
 
ORGANIZATION
STRUCTURE AND EMPLOYEES
Areas:

Total 130.000 m²

Production 48.000 m2
Service 2000 m2
Offices 2.000 m2
Employees:
TOTAL: 125
Operations: 48 - Engineers: 21 - Service: 45 - Sales & Admin: 11
Certifications:
ISO 9001 TUV
Market:
Italy: 30 %            Industrial lifting equipments: 20 %
Export: 70 %        Automation: 60 %
                                  Service: 20 %
SISTER COMPANY
ITALGRU Lifting equipments, shipyard cranes, offshore cranes
 
 
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